STAVEHOUSE®
SIP's - Structural Insulated Panels

STRUCTURAL INSULATED PANELS

A structural Insulated Panel is a laminated assembly consisting of a core of rigid insulation (EPS1 or urethane) sandwiched between two sheets of structural sheathing, such as OSB2 or plywood. The result is a highly efficient structural and insulating panel, with superior performance capacities which simply cannot be matched with traditional fibreglass insulation and stick framing.

SIP's have defined engineering values which stipulate the various live and dead loads (in lbs. per square foot, etc.) which may be managed at various spans, depending on the thickness of the panel. These characteristics allow them to be used very effectively in horizontal, vertical and sloped applications including walls, floors and roofs, etc.

In addition, the rigid core forms an effective vapour barrier which eliminates air and moisture infiltration if properly installed, thereby preventing the growth of mould, mildew, wood decay and allergens. This impervious nature further eliminates the necessity of ventilating the roof and attic cavities, a code requirement found in many areas, when fibreglass insulation is used.

SIP'S and STAVEHOUSE®

Structural Insulated Panels are an important partner in the construction and function of the Stavehouse® system. They are not only utilized as in-fill between the exterior wall posts (staves), but are also used to further structural advantage in gable truss assemblies, floors, dropped ceiling areas and roofing, etc.

Additionally, as the SIP's are fitted into position in the walls, gables, floors or roof, the structural elements and insulating of the building are completed simultaneously. Only final decor-finishing or custom surfacing needs to be applied according to taste and budget. The result can be a very rapid enclosure of the building shell to the lockup stage, except for exterior doors and windows, etc.

Stavehouse® takes further advantage of SIP's by in-filling with them between the exterior wall staves, adding an extra element of strength to the assembly, as did many ancient cultures with log or masonry in-fill. Since these in-fill panels act in both compression and tension when properly attached to the wall staves, a significantly stronger structural shear wall assembly is created, than is possible when SIP's or other sidings are attached to the exterior of the frame assembly. Based on traditional studies, resistance to high winds and seismic events is significantly improved.

MODULAR PANEL FORMAT with STAVEHOUSE®

The modular design format of Stavehouse® takes further advantage of SIP's by positioning the wall staves to accommodate stock panel sizes. The door and window openings that may be cut into the panels before or after installation. Truss fabrication and spacing is also designed to accommodate standard SIP's as roofing.

ORDER PANELS DIRECT FROM SUPPLIER or with STAVEHOUSE®

Depending on the project planning and complexity, some contractors may elect to order the SIP's in stock sizes and cut them to fit on site, while others may prefer to have the panels be pre-cut at the factory, in accordance with the shop-drawings provided by the Company upon purchase of the Stavehouse® package.

SPECIAL TOOLING

Very few special tools are required to cut panels to size or shape. Normal hand operated circular saws are commonly used to rip-cut or buck panels to length. A hot wire knife is the only special tool required to remove the foam in the vicinity of the cut to allow insertion of splines, which may be required in the connection of one panel to the next, depending on the manufacturer.

For installation purposes, 1/2" drills are commonly used to drive the large panels screws through the panels and into the supporting timbers when SIP's are used for flooring and roofing, etc. Portable battery powered screw guns and/or nail guns are often used to fasten the splines when connecting panels to each other or when attaching SIP's to posts, etc.

Foam guns, caulking guns and other such items are used to assist in the proper sealing of the joints between the panels.

INSTALLATION MANUAL & SPECIAL SEALANTS, etc.

A detailed installation manual is always part of SIP suppliers package. Foams, tapes and caulking compounds, etc, used to seal the joints between panels come as part of the package. Additionally, long panel screws and washers are usually available through the panel supplier.

ELECTRICAL WIRING WITH SIP's

SIP manufacturers provide wire chases within the panels at specified intervals above the floor to accommodate electrical wiring. The Stavehouse® wall posts come pre-drilled with through-holes to permit wiring to continue from one wall SIP to the next SIP or framing bay.

Sill timbers are also drilled at regular intervals to permit wiring to be fed up into the wall panels from the sub-floor or basement cavity beneath. The design of the Stavehouse® trusses also accommodates the running of wires to roof apex areas for ceiling fans and lighting, etc.

It's a good idea to clearly mark the faces of the SIP's to show all of the hidden locations of factory installed wiring chases, both inside and out, before installing panels. With the location of all hidden chases clearly indicated on the unfinished surface of the SIP's, preferably before installation, reasonable wiring patterns quickly become evident, making it easy for any electrician or builder to identify logical routing for the wiring.

Locations not directly accessed by factory installed chases, can often be accessed by using the joint between the panels, providing the wiring is installed during panel raising. In some situations, wiring chases may also be cut through one surface of a SIP for wire embedding, providing the structural implications of such a cut is reviewed by a competent builder or engineer.

COMMON PANEL SIZING

All suppliers provide a selection of stock panels ranging in insulation value from approximately R-20 to R-45 and in thickness from approximately 4.5" to 12.25". Most produce their panels sheathed in OSB on both sides, but some provide other custom surfacing such as drywall like finishes, grooved plywoods or T & G pine cladding.

Most suppliers price panels in pre-cut widths of 4 ft and 8 ft and lengths ranging from 8 ft to 20 ft. Pre-cuts are also available to the nearest full foot specification. Some suppliers are equipped to custom cut the panels not only to exact (inch) lengths & widths, but also to the complex compound angles required for roof valleys and hips, but only if detailed CAD drawings are provided for these special units.

PANEL SPLINES & JOINERY

Depending on the structural application, some suppliers join their panels with solid 2" x 4", 2" x 6",etc, lumber splines, grooving the edges of the panels to accommodate these in-fill members. Others provide specially sized SIP splines to fit into channels grooved into the panel edges during manufacture while others provide grooved panel edges to receive OSB splines at joinery areas. Generally, these splines are then screwed or nailed in place through the edges of the panels, to provide an approved mechanical connection between abutting units.

SHIPPING WRAP

In general, all SIP manufacturers offer a heavy plastic wrap to provide full weather protection for storage on the job site.

SIP SUPPLIERS

The following Structural Insulated Panel manufacturers are familiar with the basics of the Stavehouse® system and will be able to price your panel requirements, should the Owner / Builder or Contractor wish to procure these separate from the timber frame system.

ENERGREEN STRUCTURAL INSULATED PANEL COMPANY INC.
Manufacturers of Structural Insulated Panels, Website: www.energreenbsl.com.
Dave Stevenson, Technical Support, 3294-262 Street, ALDERGROVE, British Columbia, V4W 2X2, Canada, Tel: 604-857-7982 Fax: 604-551-9512. Email: dstevenson@ennergreenbsl.com.

SIP GROUP STRUCTURAL INSULATED PANELS LIMITED. www.insulspan.com.
Albert Cote, President: RR #5 GEORGETOWN, ON, L7G 4S8 Tel: 888-737-9255 Tel: 905-702-0386 Fax: 905-702-7630, Email: insulspan@sympatico.ca. Robert Bales, P. Eng. Technical Director, 504 Kent Street, OTTAWA, ON, K2P 2B9, Tel: 613-731-2129, Fax: 613-731-8710 Email: rob.bales@sympatico.ca.

THERMAPAN STRUCTURAL INSULATED PANELS INC.
Jeff Taraba, Manager, 1380 Commerce Parkway, PO Box 429, FORT ERIE, Ontario, L2A 5M4 Tel: Toll free: 877-443-9255, 905-994-7399 Fax: 905-994-7400, Website:www.thermapan.com, & Email: info@thermapan.com.

R-TIGHT PANELS
P O Box 700, JEFFERSONVILE, VT, 05464-0700, Telephone: (802) 644-2500 Fax: (802) 644-2773, Website: www.rtight.com

PREMIER BUILDING SYSTEMS
Regional Offices:
NORTHWEST
4609 - 70th Ave. East, FIFE, WA, 98424, Tel: (Toll Free) (800) 275-7086, (253) 926-2020, Website: www.pbspanel.com

SOUTHWEST
3434 W. Papago St., PHOENIX, AZ, 85009, Tel: (Toll Free) (800) 240-6691, (602) 269-7266, Website: www.pbspanel.com

MIDWEST
1057 Sunburst Lane, MEAD, NE, 68041, Tel: (Toll Free) (877) 385-7985, (402) 624-2457, Fax: (402) 624-2461, Website: www.pbspanel.com


1 Expanded Polystyrene
2 Oriented Strand Board


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